International Journal Publication

Coupled morphology and phase regulation of in-situ grown TiO2 nanostructures on graphite felt for enhanced redox kinetics in vanadium redox flow batteries

Author affiliations and roles
  1. aChang Gung University
  2. bHong Kong Polytechnic University
  3. cChang Gung Memorial Hospital
  4. dLinkou Chang Gung Memorial Hospital
  5. eMing Chi University of Technology
  • *Corresponding author: Lee, Kun-Mu.

Chemical Engineering Journal, 549, 183177 (2026).

Research topic: Redox Flow Batteries

Abstract

The sluggish electrochemical kinetics of vanadium redox reactions on graphite felt (GF) electrodes remain a critical bottleneck for vanadium redox flow batteries (VRFBs). Herein, phase- and morphology-engineered TiO2 nanostructures were directly grown on GF via an in-situ hydrothermal method followed by temperature-controlled calcination. By systematically tuning the precursor concentration, vertically aligned one-dimensional TiO2 nanorods (NR-TiO2/GF) were identified as the optimal morphology, providing continuous charge-transport pathways, accelerated electrolyte penetration, and abundant accessible active sites. Subsequent thermal modulation (300–600 °C) revealed that annealing at 400 °C (NR400-TiO2/GF) yielded fine nanorods with an average diameter of ~128 nm while achieving an optimal balance between high crystallinity and a synergistic anatase/rutile heterojunction. The refined nanorod architecture, coupled with surface hydroxyl functionalities and Ti3+-associated oxygen vacancies, significantly expedited interfacial charge redistribution and lowered charge-transfer resistance to Rct = 1.89 Ω. Furthermore, NR400-TiO2/GF exhibited superior redox reversibility across both half-cells, accelerated mass transport, and effective suppression of parasitic hydrogen evolution. In full-cell VRFB tests, the NR400-TiO2/GF electrode delivered remarkable energy efficiencies of 85.8% at 80 mA cm−2 and 83.7% at 100 mA cm−2, outperforming pristine GF and benchmark metal-oxide modifications while shielding the carbon fibers against oxidative corrosion. This work establishes a clear morphology, phase, and performance relationship, providing a potentially scalable strategy for engineering low-dimensional mixed-phase metal oxides toward high-performance energy storage systems.

Highlights

  • Phase-engineered TiO2 nanorods were directly grown on graphite felt electrodes.
  • Mixed anatase–rutile phases enhanced interfacial charge-transfer kinetics.
  • Hydrogen-free TiO2 modification achieved stable superhydrophilicity.
  • NR400-TiO2/GF delivered 85.8% energy efficiency at 80 mA cm−2.

Graphical Abstract

Phase-engineered TiO2 nanorods grown on graphite felt by an H2-free hydrothermal process, showing synergistic anatase–rutile phases and improved vanadium redox flow battery performance.
Graphical abstract
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